For Serial Nos.510,000 & Higher Part No. 103-7372 Rev. B
- 5 - WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches
- 6 - 1.4.17 DO NOT mow with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place and
- 7 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid acci
- 8 - DO NOT OPERATEWITHOUT GUARDIN PLACE.1-513748 1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grease, dirt, and debris from
- 9 - PART NO. 1-643222 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO. 1-633706 LOCATION: LH Side of Cuttin
- 10 - PART NO. 98-5954 LOCATION: - Under LH and RH Belt Shields - Radiator Fan Pump Idler Arm - On Engine Belt Guard behind Seat -On Pump
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: LZ27DD604; LZ27DD724 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2
- 12 - 2.6.3 Parking Brake Lever: Engages parking brake. 2.6.4 Deck Height Adjustment Lever: Sets cutting height to desired position. 2.6.5
- 13 - 2.10.8 Cutting Height Adjustment: an extra-long cushioned lever is used to adjust the cutting height from 1 1/2” (3.8 cm) to 5” (10.2 cm.) i
- 14 - 3. ASSEMBLY INSTRUCTIONS 3.1 UNCRATE MOWER 3.2 INSTALL ROLLOVER PROTECTION SYSTEM (ROLL BAR) 3.2.1 Disassemble roll bar from the crate.
i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices ca
- 15 - a) Locate the latch pin assemblies (pin and hairpin connected with a lanyard). b) Install a 1/2-13 x 3 1/4 capscrew in the wash
- 16 - 3.5.1 Tilt seat up to gain access to the battery. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gases WHAT CAN H
- 17 - 3.6 INSTALL MOTION CONTROL LEVERS 3.6.1 Loosen and remove the two (2) 3/8”x1” bolts and spring disk washers which attach the motion con
- 18 - WARNING POTENTIAL HAZARD ♦ Engine coolant is hot and pressurized. ♦ Radiator and surrounding parts are hot. WHAT CAN HAPPEN ♦ Spra
- 19 - IMPORTANT: To begin movement (forward or backward) the operator must be in the seat, the brake lever must be disengaged (pushed down) befor
- 20 - Stop machine and wait for all moving parts to stop. Engage park brake. Tilt seat forward to gain access to the tracking knob. Rotate the
- 21 - 4.1.10 Fuel Gauge: Located on the left fuel tank. The fuel gauge monitors the amount of fuel in the left tank only. Use the fuel from th
- 22 - c) When the engine is running and the buzzer emits intermittent beeps, the buzzer is warning the user that the engine oil pressure is low
- 23 - 4.3.4 Engaging PTO: DANGER POTENTIAL HAZARD ♦ The rotating blades under the mower deck are dangerous. WHAT CAN HAPPEN ♦ Blade co
- 24 - CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem.
- ii - EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark w
- 25 - DO NOT attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when driv
- 26 - e) If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line. Use coolant specified in Section 2.
- 27 - Voltage Reading Percent Charge Maximum Charger Settings Charging Interval 12.6 or greater 100% 16 volts/7 amps No Charging Required 12.4 –
- 28 - G0084 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose
- 29 - Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must s
- 30 - a) Stop engine, wait for all moving parts to stop, and remove key. b) Tilt seat up and tilt hood forward to gain access to the engi
- 31 - Drain coolant when engine is cool. Coolant may be drained from the radiator by loosening the drain cock in the right rear corner. The engine
- 32 - 5.1.13 Check hydraulic oil level: Service Interval: 40 hr. a) Stop engine and wait for all moving parts to stop. b) Clean
- 33 - LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Caster wheel hubs ∗0 2 ∗Yearly 2. Front C
- 34 - onto the end of the axle. Leave approximately 1/8” (3 mm) from the outer surface of the spacer nut to the end of the axle inside the nut.
- iii - CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amoun
- 35 - 5.1.22 Replace fuel filter: Service Interval: 800 hrs. A fuel filter is installed between the fuel tank and the injector pump and
- 36 - a) Torque the slotted nut to 125 ft-lbs. (169 N-m). b) Check distance from bottom of slot in nut to inside edge of hole. Two th
- 37 - NOTE: When changing cutting height positions, always come to a complete stop and disengage the PTO. FIGURE 11 CUTTING HE
- 38 - b) Stop engine, wait for all moving parts to stop, and remove key. c) Check tire pressure of drive tires. If needed, adjust to 10
- 39 - 5.2.3 Wheel Drive Pump Belt Tension. Self-tensioning - No adjustment necessary. 5.2.4 Fan Pump Belt Tension. Self-tensioning – No a
- 40 - d) If adjustment is necessary, loosen the bolt securing the belt guide and make proper adjustment. Tighten hardware. FIG
- 41 - 5.2.10 Adjust Throttle Lever Tension. a) Stop engine, wait for all moving parts to stop, and remove key. b) Tension in throttle
- 42 - 5.2.13 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so moti
- 43 - NOTE: The nuts to the front of the unit on RH rod has left-hand threads. FIGURE 19 MOTION CONTROL ADJUSTMENT f) Start
- 44 - 6. WASTE DISPOSAL 6.1 MOTOR OIL DISPOSAL Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a cer
- iv - TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
- 45 - 6.4 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisono
- 46 - g) Check for corrosion at all wiring connections. Even minor corrosion may cause a faulty connection. Clean connector terminals thoroug
- 47 - 2. Look at the temperature gauge to determine if temperature continues to increase. If it does, turn the unit off and allow the engine an
- 48 - 8. ELECTRICAL DIAGRAM
- 49 - 9. HYDRAULIC DIAGRAM
- 50 - 10. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on or
- 51 - NOTES
- 52 - NOTES
- 53 - SERVICE RECORD Date Description of Work Done Service Done By
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety me
®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIG
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects wh
- 3 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, th
- 4 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over
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